Barrel Counting Automation for Decanting Process

Barrel Counting Automation for Decanting Process

Computer Vision + AI for Warehouse Efficiency
Automated barrel detection using computer vision and AI improved warehouse accuracy, minimized manual labor, and optimized decanting operations efficiently.

The Challenge

Manual barrel counting during the decanting process was time-consuming, error-prone, and dependent on human supervision. The absence of a reliable system caused dispatch delays, audit mismatches, and labor inefficiencies.

The Solution

iCubes implemented a Computer Vision–based automation system using real-time video feeds to count barrels during the decanting process with minimal human intervention.
By deploying YOLO & Faster R-CNN models trained on barrel imagery and integrating them with CCTV infrastructure, the system provides highly accurate and real-time barrel counts along with day/month-wise reporting.

Technologies Used

Technologies Used

  • AI/ML ModelsYOLO, Faster R-CNN
  • LibrariesTensorFlow, OpenCV
  • HardwareCCTV Camera (existing infrastructure)
  • IntegrationReal-time feed processing and reporting

Impact Delivered

Impact Delivered

100% Automation
of barrel counting

98% Accuracy
in count reports

70% Time Reduction 
in end-to-end decanting process

Daily + Monthly Reports
auto-generated for compliance

Let’s Connect with iCubes

Let’s Connect with iCubes

Have a project in mind or questions about our services? We’re here to help you turn ideas into impactful digital solutions tailored to your business needs.

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+44 (0)7586697547

Email Id

sales@i-cubes.net

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